Portable storage device for bicycle tools

ABSTRACT

The present invention provides a bicycle tool storage device mountable in a bicycle headset assembly and/or a bicycle pump. A top cap for loading a headset assembly and mounting the device is also provided. The top cap includes an annular body and a device receiving aperture extending through the body. The top cap includes a flange extending radially outwardly from a first end of the body and a ridge defined in an inner surface of the body adjacent to the flange. The ridge is concentrically aligned with the aperture for retaining the device. Further still, a bicycle pump for mounting the device is provided. The pump includes a pump body, a handle, a pump head, and a flange. The pump body houses a plunger and a piston. The plunger and handle define a cavity for receiving the device. The handle further defines a flange for retaining the device.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of 35 USC 119 based on the priorityof co-pending U.S. patent application Ser. No. 15/624,708 filed Jun. 16,2017 and entitled “Portable Storage Device for Bicycle Tools”, whichitself claims priority to U.S. Provisional Patent Application No.62/360,920 filed Jun. 16, 2016 and entitled “Bicycle threaded top capand tool assembly”, the entirety of these applications beingincorporated herein by reference.

TECHNICAL FIELD

The present invention is in the field of bicycle tool storage.Particular embodiments relate to devices for storing bicycle tools in aheadset assembly and/or a bicycle pump.

BACKGROUND

A typical bicycle headset assembly, such as a headset assembly 10 shownin FIGS. 1 and 2, is designed to minimize the degree of ‘slack’ or‘play’ (i.e. the amount of movement) between the components thereof.Headset assembly 10 provides a rotatable interface between a bicyclefork 20 and a head tube 60 of a bicycle frame. Fork 20 has a forksteerer tube 30 coupled at an end 32 to a crown 40. Headset assembly 10includes a lower bearing 50, an upper bearing 70, and a stem 80. As bestseen in FIG. 2, to assemble headset assembly 10, steerer tube 30 of fork20 is guided through an aperture defined by each of lower bearing 50,head tube 60, upper bearing 70, and stem 80, in that order, such thatthe apertures are concentrically aligned. To optimize the slack betweeneach of components 20, 50, 60, 70, and 80, headset assembly 10 alsoincludes a top cap 90, a star-fangled nut 92, and a screw 91. Nut 92 ispressed inside steerer tube 30 at an end 34 and is configured so thatnut 92 cannot be pulled out of steerer tube 30 through end 34. To removenut 92 from steerer tube 30, nut 92 must be forced through the entirelength of steerer tube 30 and out an aperture 36 defined by crown 40adjacent end 32. Top cap 90 includes an aperture 93 for receiving screw91. To remove the slack between the components of headset assembly 10,top cap 90 is positioned on a top surface 82 of stem 80. Headsetassembly 10 may include one or more spacers 94 to optimize the axiallength of headset assembly 10 to user preferences. For example, headsetassembly 10 includes a spacer 94 positioned between top cap 90 and stem80. Screw 91 is inserted through aperture 93 and then threadedly engagedwith a threaded aperture 95 defined by nut 92. As screw 91 is threadedinto aperture 95, top cap 90 provides an axial force on top surface 82of stem 80 and ‘loads’ bearings 50 and 70. In this way, the slack inheadset assembly 10 is minimized for use.

Headset assembly 10 is difficult to adjust in the field where the toolsthat a typical biker carries while riding are limited. Further, manybikers opt out of carrying many tools or any tools at all. To avoidcarrying tools in a backpack or on the biker, some bikers will mounttools to their bikes (for example, to the bike frame). This compromisesthe aesthetics of the bike and exposes the mounted tools to dirt,debris, and damage. Further, bike tools that are mounted to a bike aresusceptible to falling off the bike when a biker is riding and can beeasily lost.

FIGS. 3 and 4 show a headset assembly 100 available from Cannondale™.Like headset assembly 10, headset assembly 100 provides a rotatableinterface between a bicycle fork 120 and a head tube 160 of a bicycleframe. In contrast with conventional dual-armed forks (such as fork 20),fork 120 only has a single arm 125 to suspend a biker and insulate thebiker from the roughness of the terrain that the biker is riding on.Fork 120 further includes a lower clamp 122 and an upper clamp 124.Headset assembly 100 includes single-arm fork 120 and stem 180. Stem 180includes a steerer tube 130 integrally formed therewith (i.e. steerertube 130 and stem 180 are fabricated as one-piece). As best seen in FIG.4, to assemble headset assembly 100, head tube 160 is positioned betweenbearings 150 and 170, which are then positioned between clamps 122 and124 of fork 120 so that the apertures defined by each of clamps 122 and124, bearings 150 and 170, and head tube 160 are concentrically aligned.Steerer tube 130 is then passed through upper clamp 124, upper bearing170, head tube 160, lower bearing 150, and lower clamp 122, in thatorder. To reduce slack in headset assembly 100, an internal surface 135of a lower end 132 of steerer tube 130 is threaded with threads 136.Threads 136 are threadedly engageable with a bottom cap 190 to removeslack. Bottom cap 190 includes a tubular portion 191 having an upper end194, a lower end 192, and an axial passageway 193 extendingtherethrough. Lower end 192 has an annular flange 195 extendingreadially outwardly from portion 191. Flange 195 has an abutment surface195 a. An external surface 191 a of tubular portion 191 is threaded withthread 196. Bottom cap 190 is inserted through lower clamp 122 of fork120 and threadedly engaged with steerer tube 130 of stem 180. As threads136 of steerer tube 130 are threadedly engaged with threads 196 ofbottom cap 190, abutment surface 195 a provides an axial force on lowerclamp 122 and ‘loads’ bearings 150 and 170. In this way, the slack inheadset assembly 100 is minimized for use.

Once headset assembly 100 is loaded for use, a tool 110 can be insertedinto an aperture 182 defined by stem 180. In this way, tool 110 can becarried by a biker on a bicycle and can be quickly and easily accessedwhen needed. However, tool 110 is only operable with specialized stem180. Since other conventional headset assemblies (for example, headsetassembly 10) employ a star-fangled nut and bolt to optimize slack, theseheadset assemblies lack internal space to accommodate tool 110.Accordingly, tool 110 has limited application.

U.S. Pat. Nos. 7,093,844, 7,341,269, and 7,396,032, owned by ShimanoCorp., describe bicycle headset assemblies for mounting a steerer tubeof a front fork to a head tube of a bicycle frame. The bicycle headsetassemblies are configured such that a specified device can be mounted inthe steerer tube and the headset assembly appropriately loaded using atubular member. A bicycle headset assembly 200 according to an exampleembodiment is shown in FIG. 5. Headset assembly 200 provides a rotatableinterface between a front suspension fork 220 and a bicycle frame headtube 260. Headset assembly 200 is configured and arranged to contract inan axial direction on a steerer tube 230 of fork 220 to apply an axialforce to bearings 250 and 270 and to secure steerer tube 230 within headtube 260. Since fork 220 is disclosed to preferably be an electronicallycontrolled suspension fork that includes an electric dampening devicethat changes the dampening characteristics of the fork, the device thatis mounted in tubular member 290 of headset assembly 200 is limited todevices for controlling fork 220, such as an electronic suspensioncontroller, a mechanic suspension controller, an electrical switch, or acycle computer with a display. When mounted inside headset assembly 200,device 290 extends partially into an upper portion of steerer tube 230.

Headset assembly 200 includes a tubular member 290 to optimize slack.Tubular member 290 has a tubular section 291 having an outer peripheralsurface 291 a with a set of external threads 296 for threadedly engaginga set of internal threads 236 of steerer tube 230. When headset assembly200 is assembled and loaded, as shown in FIG. 5, internal threads 236 ofsteerer tube 230 extend downwardly away from an annular flange 295 oftubular member 290. Threads 236 extend downwardly beyond stem 280.Threads 236 mechanically weaken steerer tube 230 which poses safetyrisks to bikers. Having reduced structural integrity, steerer tube 230is prone to breaking under stress or load. To reduce risk, a thickersteerer tube must be used to compensate for the structural weaknessintroduced by extensive threading. Since steerer tubes are typicallymade of a rigid, metallic material, using a thicker steerer tube addsweight to a bicycle and increases manufacturing costs.

In addition to tools for adjusting or repairing a bicycle and thecomponents thereof, most bikers will carry a manual bicycle pump whileriding in the event of a leaking or flat tire. A typical bicycle pumpfunctions via a hand-operated piston. During an up-stroke, the pistondraws external air through a one-way valve into a pump body. During adown-stroke, the piston displaces the air in the pump body into abicycle tire. In relatively recent years, bikers have opted to ridemountain bikes having higher volume tube and tire set-ups Since more airis needed to inflate such tubes than lesser volume set-ups, considerabletime and energy can be spent to inflate a leaking or flat tube. To savetime and energy, many bikers opt to carry or mount a larger volume pumpto their bike.

Manual bicycle pumps for storing compressed gas cartridges are known.Such pumps require a user to disassemble the pump to access thecartridge. This renders the pump inoperable until reassembled andexposes the internal components of the pump to dirt and debris. Suchexposure can contaminate the pump and render it inoperable. Bicyclepumps for storing other small items, such as tube patches, are known.Such items are typically stored in the pump handle where space islimited. Manual bicycle pumps for storing pump hoses are also known. Forexample, bicycle pumps for storing pump hoses are sold commercially byLezyne™. Such pumps include a pump body, a handle, and a pump head. Thehandle and the pump head are disposed at opposite ends of the pump body.The pump body houses a piston rod and a piston. The piston rod isconnected at a first end to the handle for pump actuation and at asecond end opposed to the first end to the piston. Such pumps arehand-actuated as is conventionally known by pumping the handle toactuate the piston inside the pump body to draw air into and displaceair from the pump body via a one-way valve. The Lezyne™ pumps areinoperable in the absence of a separate hose. The hose includes twoconnecting ends. A first connecting end is coupleable to a valve of abicycle tire to be inflated. A second connecting end is coupleable tothe pump head for delivering air from the pump body to the tire. Thepiston rod of such pumps defines a hollow receiving portion for housingthe hose. To mount the hose inside the receiving portion, an internalsurface of the receiving portion adjacent the handle is threaded and anexternal surface of a connecting end of the hose is threaded. The hoseis installed into the pump by inserting the hose into the receivingportion and screwing the threaded connecting end into the receivingportion. Such pumps include plugs for sealing the pump head and the hosemounted inside the receiving portion when the pump is not in use. Theseplugs can become easily lost. For example, these plugs are easilydislodged from the pump head and/or the hose when the pump is mounted toa bicycle and the bicycle is in use. Without these plugs, the pump headand the hose would be exposed to dirt and debris which compromise theperformance of the pump. Further, when the hose is attached to the pumphead, the receiving portion is exposed to dirt and debris. When the hoseis later inserted into a contaminated receiving portion, the hose canalso become contaminated with dirt and debris impacting the properfunction of the pump.

There is a general desire to store a variety of tools and/or personalitems on a bicycle and/or in a bicycle pump such that space that istypically not used is utilized and the tools/personal items are easilyaccessed and/or are not vulnerable to dirt, debris, or damage when thebike is in use.

The foregoing examples of the related art and limitations relatedthereto are intended to be illustrative and not exclusive. Otherlimitations of the related art will become apparent to those of skill inthe art upon a reading of the specification and a study of the drawings.

SUMMARY

The following embodiments and aspects thereof are described andillustrated in conjunction with systems, tools and methods which aremeant to be exemplary and illustrative, not limiting in scope. Invarious embodiments, one or more of the above-described problems havebeen reduced or eliminated, while other embodiments are directed toother improvements.

The devices provided herein address the needs of bikers and provideimprovements over existing bicycle tool storage devices. The devicespermit a user to store bicycle tools in a bicycle headset assemblyand/or a bicycle pump.

One aspect of the invention provides a top cap for loading a bicycleheadset assembly. The top cap includes an annular body having a firstend, a second end opposed to the first end, and a bicycle tool storagedevice receiving aperture extending through the body from the first endto the second end. The top cap includes a flange extending radiallyoutwardly from the first end of the body and a ridge defined in an innersurface of the body adjacent to the flange. The ridge is concentricallyaligned with the aperture. An inner diameter of the body corresponds toan outer diameter of a bicycle tool storage device.

In some embodiments, an edge of the second end of the body is chamferedor filleted.

In some embodiments, a diameter of the ridge corresponds to a diameterof an O-ring of the bicycle tool storage device for sealingly engagingthe O-ring and mounting the bicycle tool storage device inside the topcap.

In some embodiments, at least a portion of the body is threaded adjacentto the first end for threadedly engaging an internally threaded steerertube of a bicycle fork.

In some embodiments, the top cap includes an internal drive defined inan outer surface of the flange adjacent to the aperture.

Another aspect of the invention provides a bicycle pump including a pumpbody, a handle, a pump head, and a flange. The pump body houses aplunger and a piston. The handle is disposed at a first end of the pumpbody and defines an aperture. The pump head is disposed at a second endof the pump body opposed to the first end. The flange is defined by thehandle concentric with and adjacent to the aperture. The plunger isconnected at a first end to the handle and at a second end to thepiston. The plunger and the aperture define a cavity for receiving abicycle tool storage device.

In some embodiments, a diameter of the cavity corresponds to an outerdiameter of the bicycle tool storage device.

In some embodiments, an inner diameter of the flange corresponds to adiameter of an O-ring of the bicycle tool storage device, wherein theO-ring sealingly engages with the flange for mounting the bicycle toolstorage device inside the bicycle pump.

Another aspect of the invention provides a bicycle tool storage deviceincluding one or more tools, a body for mounting the one or more tools,and a receiving portion outwardly extending from a first end of thebody.

In some embodiments, the receiving portion is configured to removeablyengage a compressed gas cartridge and/or a container.

In some embodiments, an outer diameter of the body and one or more toolsremoveably mounted to the body corresponds to an outer diameter of thecontainer.

In some embodiments, an outer diameter of the device corresponds to adiameter of a cavity of a bicycle pump. The bicycle pump includes a pumpbody, a handle, a pump head, and a flange. The pump body houses aplunger and a piston. The handle is disposed at a first end of the pumpbody and defines an aperture. The pump head is disposed at a second endof the pump body opposed to the first end. The flange is defined by thehandle concentric with and adjacent to the aperture. The plunger isconnected at a first end to the handle and at a second end to thepiston. The plunger and the aperture define a cavity for receiving abicycle tool storage device.

In some embodiments, an outer diameter of the device corresponds to adiameter of a bicycle tool storage device receiving portion of a bicycleheadset assembly.

In some embodiments, the device includes a flange outwardly extendingfrom a second end of the body. An outer diameter of the flange isgreater than the outer diameter of the bicycle tool storage devicereceiving portion so that the device is easily removed from the bicycleheadset assembly.

In some embodiments, an outer diameter of the device corresponds to adiameter of an aperture of a top cap for loading a bicycle headsetassembly. The top cap includes an annular body having a first end, asecond end opposed to the first end, and a bicycle tool storage devicereceiving aperture extending through the body from the first end to thesecond end. The top cap includes a flange extending radially outwardlyfrom the first end of the body and a ridge defined in an inner surfaceof the body adjacent to the flange. The ridge is concentrically alignedwith the aperture. An inner diameter of the body corresponds to an outerdiameter of a bicycle tool storage device.

In some embodiments, the device includes a flange outwardly extendingfrom a second end of the body. An outer diameter of the flange isgreater than the diameter of the aperture so that the device is easilyremoved from the top cap.

In some embodiments, the device includes a first O-ring radially andoutwardly extending from the body adjacent to a second end of the body.

In some embodiments, the device includes a second O-ring radially andoutwardly extending from the body from a position between the first andsecond ends of the body.

In addition to the exemplary aspects and embodiments described above,further aspects and embodiments will become apparent by reference to thedrawings and by study of the following detailed descriptions.

BRIEF DESCRIPTION OF DRAWINGS

Exemplary embodiments are illustrated in referenced figures of thedrawings. It is intended that the embodiments and figures disclosedherein are to be considered illustrative rather than restrictive.

FIG. 1 is a perspective view of a conventional bicycle headset assembly.

FIG. 2 is an exploded view of the headset assembly shown in FIG. 1.

FIG. 3 is a perspective view of a prior art bicycle headset assembly.

FIG. 4 is an exploded view of the headset assembly shown in FIG. 3.

FIG. 5 is a cross-sectional view of a prior art bicycle headsetassembly.

FIG. 6 is a perspective view of a portable bicycle storage device forbicycle tools according to an example embodiment of the presentinvention.

FIG. 7 is a bottom view of the device shown in FIG. 6.

FIG. 8 is a right side view of the device shown in FIG. 6.

FIG. 9 is a top view of the device shown in FIG. 6.

FIG. 10 is an exploded view of the device shown in FIG. 6.

FIG. 11 is a perspective view of a bicycle headset assembly according toan example embodiment of the present invention.

FIG. 12 is a side cross-sectional view of the headset assembly shown inFIG. 11.

FIG. 13 is a perspective view of the device shown in FIG. 6 removeablymounted inside the headset assembly shown in FIG. 11.

FIG. 14 is a side cross-sectional view of the device shown in FIG. 6removeably mounted inside the headset assembly shown in FIG. 11.

FIG. 15 is an exploded view of the headset assembly shown in FIG. 13.

FIG. 16 is a top perspective view of a top cap according to an exampleembodiment of the present invention.

FIG. 17 is a top view of the top cap shown in FIG. 16.

FIG. 18 is a side view of the top cap shown in FIG. 16.

FIG. 19 is a rear view of the top cap shown in FIG. 16.

FIG. 20 is a rear perspective view of the top cap shown in FIG. 16.

FIG. 21 is a perspective view of a bicycle pump according to an exampleembodiment of the present invention, wherein the device shown in FIG. 6is removeably mounted inside the pump.

FIG. 22 is a perspective view of the pump shown in FIG. 20 in a partialup-stroke position, wherein the device shown in FIG. 6 is removeablymounted inside the pump.

FIG. 23 is a side cross-sectional view of the bicycle pump shown in FIG.21, wherein the device shown in FIG. 6 is removeably mounted inside thepump.

FIG. 24 is a side cross-sectional view of the pump shown in FIG. 21 in apartial up-stroke position, wherein the device shown in FIG. 6 isremoveably mounted inside the pump.

FIG. 25 is a perspective view of the device shown in FIG. 6 mountableinside the bicycle pump shown in FIG. 21.

FIG. 26 is a side cross-sectional view of the pump shown in FIG. 21.

DESCRIPTION

Throughout the following description specific details are set forth inorder to provide a more thorough understanding to persons skilled in theart. However, well known elements may not have been shown or describedin detail to avoid unnecessarily obscuring the disclosure. Accordingly,the description and drawings are to be regarded in an illustrative,rather than a restrictive, sense.

Unless the context dictates otherwise, the terms “radially outward”,“radially outwardly”, and/or the like (as used herein) refer todirections that extend generally orthogonal to and away from a centralaxis 302 or 402 or 602 or, where the context dictates, have componentsthat extend generally orthogonal to and away from central axis 302 or402 or 602. Unless the context dictates otherwise, the terms “radiallyinward”, “radially inwardly”, and/or the like (as used herein) refer todirections that extend generally orthogonal and toward central axis 302or 402 or 602 or, where the context dictates, have components thatextend generally orthogonal to and toward central axis 302 or 402 or602. Unless the context dictates otherwise, the terms “radial”,“radially”, and/or the like (as used herein) refer to directions thatare either radially inward, radially outward, or both. Although the term“radial” is most commonly used in connection with circular objects orfeatures, it should be understood for the purpose of this descriptionand accompanying aspects that the term “radial” is used in a broadercontext and is not limited to describing strictly circular objects orfeatures or objects or features with strictly circular cross-section.

The devices described herein generally relate to portable devices forstoring bicycle tools, accessories, and other items. Unless the contextdictates otherwise, the term “tool” (as used herein) means a hand-heldimplement used to carry out a particular function and includes, but isnot limited to, implements to adjust and/or repair a bicycle orcomponents thereof. The device can be stored in a bicycle headsetassembly and/or in a bicycle pump.

FIGS. 6-10 show various views of a portable device 300, according to anexample embodiment. As best shown in FIG. 10, device 300 comprises abody 310 configured to mount one or more tools. Body 310 includes afirst end 312 and a second end 314 connected to first end 312 by anelongated mounting arm 316. Body 310 and ends 312 and 314 each have anannular shape about a central axis 302. Although the term “annular” ismost commonly used in connection with objects and/or features havingcircular profiles, it should be understood for the purposes of thisdescription and accompanying claims that the term “annular” is used in abroader context and is not limited to describing circular objects orfeatures of objects or objects or features with strictly circularprofiles or cross-sections.

Body 310 defines a receiving portion 315 (FIG. 10) extending axiallyfrom end 314. Like body 310, receiving portion 315 is generally annularin cross-section. In some embodiments, device 300 includes a container320. Container 320 may be removably attached to receiving portion 315 sothat a user can store tools and/or accessories and/or other items indevice 300 (e.g. a compressed gas cartridge, money, tube patches, chainlinks, cables, zip ties, etc.). In some embodiments, an outer peripheralsurface 315 a of receiving portion 315 is threaded with threads 315 bfor engaging a threaded internal surface (not shown) of container 320.The length of receiving portion 315 may vary. In some embodiments,receiving portion 315 is relatively longer so as to support a relativelylonger and/or heavier container 320. In some embodiments, receivingportion 315 should have sufficient axial length to accommodateinstallation of container 320.

In some embodiments, receiving portion 315 defines a threaded aperture319 for mounting a compressed gas cartridge (not shown). Typicalcompressed gas cartridges include a threaded neck for engaging aninflator head. In some embodiments, the axial length of receivingportion 315 and aperture 319 allows the neck of a compressed gascartridge to be installed into receiving portion 315, therebyaccommodating installation of the cartridge. When installed in receivingportion 315, the compressed gas cartridge may be stored inside container320 for safe keeping, but this is not necessary. In some embodiments, atubeless tire repair kit (not shown) is attachable to receiving portion315.

Container 320 is hollow and has an annular shape about central axis 302.Persons skilled in the art will recognize that container 320 may beremovably attached to body 310 using any means conventionally known. Byway of non-limiting example, container 320 may be snap fit to body 310.Body 310 and/or container 320 may be constructed from a rigid materialsuch as plastic (or other curable material) or metal. Body 310 and/orcontainer 320 may be fabricated using machining, forging, blow molding,injection blow molding, injection molding, extrusion blow molding,extrusion, dye casting, or a like method. In some embodiments, body 310and/or container 320 may be fabricated using a three-dimensional (“3D”)printer.

One or more bicycle tools or other items may be removably mounted tobody 310. In the FIG. 6-10 embodiment, a multi-tool 330, a chain breaker340, a tire lever 350, and a spare chain ring bolt 360 are mounted tobody 310 such that device 300 has an annular shape about central axis302. In some embodiments, an outer diameter of container 320 issubstantially similar to an outer diameter of body 310 and the one ormore tools or other items mounted thereto. Ends 312 and 314 and arm 316of body 310 define a space 318 for mounting multi-tool 330, chainbreaker 340, tire lever 350, and bolt 360. To assemble device 300,multi-tool 330 is positioned on arm 316 adjacent end 312. Chain breaker340, removably attached to a second end 354 of tire lever 350 by bolt360, is positioned on arm 316 adjacent end 314. Multi-tool 330 and chainbreaker 340 are dimensioned to occupy a substantial portion of the spacedefined by ends of 312 and 314 and arm 316 such that, in someembodiments, multi-tool 330 and chain breaker 340 are held frictionallyin place. In some embodiments, multi-tool 330 and/or chain breaker 340are removeably secured to body 310. To secure multi-tool 330 and chainbreaker 340 to body 310, a first end 352 of tire lever 350 is configuredto frictionally engage end 312 of body 310. In some embodiments, end 352defines a flange 352 a that may be snap-fit inside a ridge 312 a definedby end 312. Holding multi-tool 330 on arm 316 adjacent end 312, a userpresses flange 352 a of tire level 350 into ridge 312 a defined by body310 and presses chain breaker 340 into space 318 to snap-fit chainbreaker 340 between multi-tool 330 and end 314. To disassemble device300 and access one or more bicycle tools and/or other items storedwithin space 318, a user applies a force to bend arm 316 thereby freeinglip 352 a from ridge 312 a and releasing multi-tool 330, chain breaker340, and tire lever 350 from body 310.

Persons skilled in the art will recognize that the tools and/or otheritems mounted to body 310 may be mounted in any configuration. Also,other tools and/or items may be mounted to body 310. For example, insome embodiments, body 310 includes apertures 311 to accept one or more‘quick connect’ chain links 370. Each chain link 370 includes anoutwardly extending pin 371 dimensioned to frictionally fit insideaperture 311.

In some embodiments, chain breaker 340 is removably attached to tirelever 350 via bolt 360. Tire lever 350 defines an aperture 356 at asecond end 354 thereof. Chain breaker 340 defines a threaded aperture346. Bolt 360 includes a tubular portion 364 threaded with threads 365.An annular flange 366 extends radially outwardly from a first end 362 oftubular portion 364 Bolt 360 is inserted through aperture 356 of tirelever 350 and threadedly engages aperture 346 of chain breaker 340 tomount chain breaker 340 to tire lever 350. An outer diameter of flange366 is greater than a diameter of aperture 356 to prevent bolt 360 frompassing through tire lever 350 when mounting chain breaker 340 to tirelever 350. Chain breaker 340 and/or tire lever 350 and/or bolt 360 maybe constructed from a rigid material such as plastic (or other curablematerial) or metal. Chain breaker 340 and/or tire lever 350 and/or bolt360 may be fabricated using machining, forging, blow molding, injectionmolding, extrusion blow molding, extrusion, dye casting, or a likemethod. In some embodiments, chain breaker 340 and/or tire lever 350and/or bolt 360 are fabricated using a 3D printer. In some embodiments,chain breaker 340 includes one or more spoke wrenches 341, 342, and 343,although this is not necessary.

Multi-tool 330 is a portable, versatile hand tool that combines severalindividual functions in a single unit. Multi-tool 330 includes a firstend plate 332 and a second end plate 334, each end plate having a firstend 333 and a second end 339. In some embodiments, end plates 332 and334 are connected at first ends 333 by a first rod 333 a and at secondends 339 by a second rod 339 a. One or more tools are pivotally mountedto one or both rods. In some embodiments, multi-tool 330 includes one ormore hex wrenches 335, a T25 torx key 336, and a cassette tool 338. Hexwrenches 335 include one or more hex wrenches ranging from 2 mm to 8 mmhex wrenches. Persons skilled in the art will recognize that multi-tool330 may include any number of tools and that the tools may be designedfor any number of uses. For example, multi-tool 330 may include a flathead screwdriver. Multi-tool 330 and/or the components thereof may beconstructed from a rigid material such as plastic (or other curablematerial) or metal. Multi-tool 330 and/or the components thereof may befabricated using machining, forging blow molding, molding, extrusionblow molding, extrusion, dye casting, or a like method. In someembodiments, multi-tool 330 and/or the components thereof may befabricated using a 3D printer.

When assembled as shown in FIG. 6, device 300 is sized and shaped to bestored inside a bicycle headset assembly and/or a hand-actuated bicyclepump. In some embodiments, end 312 of body 310 includes a flange 312 b.Flange 312 b may act as a handle for removing device 300 from a headsetassembly and/or a bicycle pump. Flange 312 b may act as a stopper toprevent device 300 from being inserted into a headset assembly and/or abicycle pump such that device 300 is not easily accessed by a user.

FIGS. 11-15 show various views a bicycle headset assembly 400 accordingto an example embodiment. Device 300 may be mounted inside headsetassembly 400. Headset assembly 400 provides a rotatable interfacebetween a bicycle fork 420 and a head tube 460 of a bicycle frame. Fork420 has a steerer tube 430 coupled at an end 432 to a crown 440. Fork420 includes one or more downwardly extending arms 425. Headset assembly400 includes a lower bearing 450, an upper bearing 470, a stem 480, anda top cap 500. In some embodiments, headset assembly 400 includes one ormore spacers 405 to optimize the axial length of headset assembly 400 touser preferences.

As best seen in FIG. 15, to assemble headset assembly 400, steerer tube430 is guided through lower bearing 450, frame tube 460, upper bearing470, and stem 480, in that order, such that the apertures defined bythese components are concentrically aligned. To load headset assembly400 and reduce the slack between the components thereof, top cap 500 isprovided. An inner surface 431 of an upper end 434 of steerer tube 430is threaded with threads 436 for engaging top cap 500. In someembodiments, a tap guide (not shown) is configured to an outer diameterof steerer tube 430 proximate end 434. A tap (not shown) is thenpositioned on the tap guide. In this way, the tap is concentricallyaligned with steerer tube 430. The tap is concentrically aligned withsteerer tube 430 even in the case where a top surface 434 a of steerertube 430 is cut poorly (i.e. unevenly, at an angle other thanapproximately perpendicular to central axis 402, etc.). A handle (notshown) is used to turn the tap. In some embodiments, the handle is astandard 8 mm hex wrench. In some embodiments, the handle is a standardsquare screwdriver. To maintain the mechanical strength of steerer tube430, upper end 434 is threaded only to the extent necessary to engagetop cap 500. In some embodiments, less than about 20 mm (0.8 inches) ofinternal surface 431 of steerer tube 430 is threaded from surface 434 a.In some embodiments, upper end 434 of steerer tube 430 is threadedinternally from surface 434 a to an axial position that is substantiallyequal to or less than one half of the distance between an upper surface484 of a steerer tube clamping portion 481 of stem 480 and a lowersurface 482 of clamping portion 481. The tap guide and tap may be usedto internally thread an upper end of most conventional bicycle forks. Asbest shown in FIG. 12, when headset assembly 400, is assembled asdescribed elsewhere herein, the portion of steerer tube 430 that extendsthrough stem clamp 481 is not completely threaded with threads 436.Accordingly, steerer tube 430 is less likely to fracture or break in usethan a steerer tube that is more extensively internally threaded. Thisis paramount to biker safety.

Top cap 500 engages threads 436 of steerer tube 430 to load headsetassembly 400. FIGS. 16-20 show various views of top cap 500 according toan example embodiment. Top cap 500 includes an annular body 510 having afirst end 512 and a second end 514. Body 510 defines an aperture 516extending from first end 512 to second end 514. An outer surface 511 ofbody 510 is threaded with threads 519. Top cap 500 includes an annularflange 518 extending radially outwardly from first end 512. Body 510defines a ridge 518 a concentrically aligned with aperture 516 adjacentflange 518. Ridge 518 a is configured to receive an O-ring 390 of device300. An outer diameter of body 510 corresponds to an inner diameter ofupper end 434 of steerer tube 430 proximate top surface 434 a. An outerdiameter of flange 518 is greater than the inner diameter of upper end434 of steerer tube 430 proximate top surface 434 a. In someembodiments, the outer diameter of flange 518 is greater than an outerdiameter of an aperture 485 defined by stem 480. Accordingly, flange 518is sized to abut against upper surface 487 of stem 480. Top cap 500and/or the components thereof may be constructed from a rigid materialsuch as plastic (or other curable material) or metal. Top cap 500 and/orthe components thereof may be fabricated using machining, forging, blowmolding, injection molding, extrusion blow molding, extrusion, dyecasting, or a like method. In some embodiments, top cap 500 and/or thecomponents thereof may be fabricated using a 3D printer.

To load headset assembly 400, a user screws top cap 500 into upper end434 of steerer tube 430. As threads 519 of top cap 500 are threadedlyengaged with threads 436 of steerer tube 430, flange 518 provides anaxial downward force on upper surface 484 of stem 480. This forceaxially pulls stem 480 and fork 420 together, axially contracting fork420, bearings 450 and 470, bike frame tube 460, and stem 480 and therebyreducing the slack between these headset assembly components. In someembodiments, flange 518 of top cap 500 includes an internal drive 518 bfor engaging a tool (not shown) to screw top cap 500 into or unscrew topcap 500 from steerer tube 430. In some embodiments, a conventionalcassette tool is engageable with internal drive 518 b forengaging/disengaging top cap 500. In some embodiments, multi-tool 330includes a cassette tool 338 for engaging top cap 500. Persons skilledin the art will recognize that internal drive 518 b may be configured tobe compatible with other tools conventionally known. Such tools may becarried on multi-tool 330. When top cap 500 is installed in headsetassembly 400, a space 439 (FIG. 12) defined by steerer tube 430 isavailable and accessible to the user through aperture 516 of top cap500. Since an upper end of most conventional bicycle forks can beinternally threaded as described elsewhere herein, top cap 500 iscompatible with most forks for loading headset assembly 400.

Once headset assembly 400, is loaded (as described elsewhere herein),device 300 may be installed into space 439 through aperture 516 of topcap 500. In this way, top cap 500 mounts device 300 such that device 300is quickly and easily accessed by a user when needed. An outer diameterof device 300 corresponds to an inner diameter of body 510. The axiallength of device 300 is less than the axial length of space 439. In someembodiments, device 300 includes a flange 312 b (described elsewhereherein) to prevent device 300 from passing through aperture 516 wheninstalled into space 439. Flange 312 b may act as a handle to assist auser in removing device 300 from top cap 500.

In some embodiments, device 300 is securely mounted to top cap 500 usinga deformable O-ring 390 (FIG. 7). O-ring 390 engages ridge 518 a of body510. An inner diameter of ridge 518 a is less than an inner diameter ofbody 510 adjacent ridge 518 a. As device 300 is inserted throughaperture 516 of top cap 500, O-ring 390 deforms slightly as it contactsridge 518 a. O-ring 390 is at least partially restored to its naturalshape as O-ring passes ridge 518 a. Accordingly, ridge 518 a acts as alip to retain O-ring 390 and O-ring 390 sealingly engages device 300with top cap 500.

In some embodiments, an edge 514 a (FIG. 20) of second end 514 of body510 is rounded (i.e. filleted) or chamfered. Rounded or chamfered edge514 a permits device 300 to be withdrawn from top cap 500 withoutscraping and/or damaging device 300.

In some embodiments, outer surface 511 of top cap 500 is fully threadedwith threads 519. In some embodiments, outer surface 511 is partiallythreaded with threads 519. Threads 519 extend along outer surface 511 ofbody 510 from first end 512 partially towards second end 514. In thisway, the axial length of body 510 may be configured to reduce the extentthat device 300 rattles inside steerer tube 430 when device 300 isinstalled inside headset assembly 400. Also, since only a portion of topcap 500 is threaded, only a portion of steerer tube 430 needs tothreaded (as described elsewhere herein), which preserves the structuralintegrity of steerer tube 430.

In some embodiments, a lower surface 442 of fork crown 440 defines anaperture (not shown). A plug 490 may be provided to seal crown 440. Plug490 includes an annular body 491 having a first end 492 and a second end494. In some embodiments, body 491 defines an aperture 493 extendingthrough plug 490 from first end 492 to second end 494. An outer surfaceof body 490 includes fins 495. Plug 490 includes an annular flange 496extending radially outwardly from second end 494 of body 491. In someembodiments, an outer diameter of fins 495 corresponds to an innerdiameter of steerer tube adjacent end 432. In some embodiments, an outerdiameter of flange 496 is greater than the inner diameter of the crownaperture (not shown). Accordingly, flange 496 is sized to abut againstlower surface 442 of fork 420. First surface 492 is configured toreceive device 300 and prevent device 300 from rattling inside steerertube 430 when the corresponding bicycle is in use. In some embodiments,an outer diameter of device 300 corresponds to an inner diameter of plugbody 491. In some embodiments, as best shown in FIG. 15, upper end 492of plug 490 defines at least two tabs 492 a for receiving device 300.Tabs 492 a allow body 491 of plug 490 to expand to accommodate device300 and securely mount device 300 within aperture 493. Plug 490 and/orthe components thereof may be constructed from a rigid material such asplastic (or other curable material) or metal. Plug 490 and/or thecomponents thereof may be fabricated using machining, forging, blowmolding, injection molding, extrusion blow molding, extrusion, dyecasting, or a like method. In some embodiments, plug 490 and/or thecomponents thereof may be fabricated using a 3D printer. Plug 490 may beused to receive a lower portion of device 300 to reduce the amount thatdevice 300 moves inside steerer tube 430 when the corresponding bicycleis in use. This minimizes any noise generated by device 300 and/orreduces any damage that may otherwise be caused by device 300 movinginside steerer tube 430.

FIGS. 21-26 show various views of a hand-actuated bicycle pump 600according to an example embodiment. Device 300 may be mounted insidepump 600. Pump 600 may be mounted to a bicycle frame as conventionallyknown and/or carried by a user operating a bicycle. Pump 600 includes apump body 610, a handle 620, and a pump head 630. Handle 620 and pumphead 630 are disposed at opposite ends 610 a, 610 b of pump body 610.Pump body 610 houses a plunger 611 and a piston 612. Plunger 611 isconnected at a first end 611 a to handle 620 for pump actuation and at asecond end 611 b opposed to first end 611 a to piston 612. In someembodiments, piston 612 includes an O-ring 614. A radial outward edge613 of piston 612 and/or O-ring 614 engage an inside surface 615 of pumpbody 610. Pump 600 is hand-actuated as is conventionally known bypumping handle 620 to actuate piston 612 inside pump body 610 to drawair into and displace air from pump body 610 via a one-way valve (notshown). During an up-stroke, piston 612 draws external air into pumpbody 610. During a down-stroke, piston 612 displaces the air in pumpbody 610 into a bicycle tire (not shown) via pump head 630.

In the FIGS. 21-26 embodiment, pump 600, pump body 610, handle 620,plunger 611, and piston 612 are substantially tubular and have anannular shape about central axis 602. Handle 620 has a diameter that isgreater than a diameter of pump body 610 so that pump body 610 andhandle 620 slide telescopically when pump 600 is actuated. In this way,pump 600 has a compact configuration. Plunger 611 has a diameter that isless than a diameter of both pump body 610 and handle 620.

Handle 620 and plunger 611 define an aperture 690. Aperture 690 and aplunger wall 611 c define a cavity 699 accessible to a user throughaperture 690. An inner diameter of plunger 611 is configured to an outerdiameter of device 300. An axial length of plunger 611 is configured toan axial length of device 300. Device 300 may be inserted throughaperture 690 and stored inside cavity 699. In some embodiments, device300 includes one or more deformable O-rings 390 and 395 for sealinglyengaging device 300 inside pump 600. In some embodiments, handle 620defines a flange 620 a concentrically aligned with and adjacent toaperture 690. An diameter of flange 620 a is less than an inner diameterof plunger 611 proximate flange 620 a. As device 300 is inserted intopump 600, O-rings 390 and 395 partially deform as they pass flange 620a. O-ring 390 is at least partially restored to its natural shape afterit passes flange 620 a. Accordingly, flange 620 a provides resistance toO-ring 390 and keeps O-ring 390 sealingly engaged with plunger wall 611a. In this way, device 300 is securely mounted and fluidly sealed insidecavity 699. O-ring 395 may provide added resistance by sealinglyengaging plunger wall 611 a to keep device 300 securely mounted insidecavity 699.

The contents of cavity 699 do not impact operation of pump 600. Pump 600may be actuated to inflate a tire when device 300 is installed insidecavity 699 and when cavity 699 is empty. As best seen in FIGS. 24 and26, when pump 600 is actuated, piston 612 is able to draw air into anddisplace air from pump body 610. Actuation of pump 600 to inflate a tireis independent of whether or not device 300 is mounted inside pump 600.In this way, the space inside pump 600 can be used to store device 300without compromising the function of pump 600. Since actuation of pump600 is independent of whether or not device 300 is mounted inside cavity699, the working components of pump 600 (i.e. plunger 611, piston 612,and the one-way valve) are protected from dirt and debris whether or notdevice 300 is installed inside cavity 699. When stored inside pump 600,device 300 is protected from dirt and debris.

In some embodiments, an outer diameter of device 300 corresponds to aninner diameter of body 510 of top cap 500 and/or an inner diameter ofplunger 611 of pump 600. Device 300 may be easily transferred fromheadset assembly 400 to bicycle pump 600 for storage. When installed inheadset assembly 400 or bicycle pump 600, device 300 is kept clean anddry. Headset assembly 400 and pump 600 are fully operable independent ofwhether or not device 300 is installed therein.

Interpretation of Terms

Unless the context clearly requires otherwise, throughout thedescription and the claims:

-   -   “comprise”, “comprising”, and the like are to be construed in an        inclusive sense, as opposed to an exclusive or exhaustive sense;        that is to say, in the sense of “including, but not limited to”;    -   “connected”, “coupled”, or any variant thereof, means any        connection or coupling, either direct or indirect, between two        or more elements; the coupling or connection between the        elements can be physical, logical, or a combination thereof;    -   “herein”, “above”, “below”, and words of similar import, when        used to describe this specification, shall refer to this        specification as a whole, and not to any particular portions of        this specification;    -   “or”, in reference to a list of two or more items, covers all of        the following interpretations of the word: any of the items in        the list, all of the items in the list, and any combination of        the items in the list;    -   the singular forms “a”, “an”, and “the” also include the meaning        of any appropriate plural forms.

Words that indicate directions such as “vertical”, “transverse”,“horizontal”, “upward”, “downward”, “forward”, “backward”, “inward”,“outward”, “left”, “right”, “front”, “back”, “top”, “bottom”, “below”,“above”, “under”, and the like, used in this description and anyaccompanying claims (where present), depend on the specific orientationof the apparatus described and illustrated. The subject matter describedherein may assume various alternative orientations. Accordingly, thesedirectional terms are not strictly defined and should not be interpretednarrowly.

Where a component (e.g. a substrate, assembly, device, manifold, etc.)is referred to above, unless otherwise indicated, reference to thatcomponent (including a reference to a “means”) should be interpreted asincluding as equivalents of that component any component which performsthe function of the described component (i.e., that is functionallyequivalent), including components which are not structurally equivalentto the disclosed structure which performs the function in theillustrated exemplary embodiments described herein.

Specific examples of systems, methods, and apparatus have been describedherein for purposes of illustration. These are only examples. Thetechnology provided herein can be applied to systems other than theexample systems described above. Many alterations, modifications,additions, omissions, and permutations are possible within the practiceof this invention. This invention includes variations on describedembodiments that would be apparent to the skilled addressee, includingvariations obtained by: replacing features, elements and/or acts withequivalent features, elements and/or acts; mixing and matching offeatures, elements and/or acts from different embodiments; combiningfeatures, elements and/or acts from embodiments as described herein withfeatures, elements and/or acts of other technology; and/or omittingcombining features, elements and/or acts from described embodiments.

I claim:
 1. An apparatus for removably mounting a tool within anelongate cavity in a bicycle headset assembly, the apparatus comprising:a) a cap positionable at an upper end of an elongate cavity in a bicycleheadset assembly, the cap comprising a body having: i. an upper endhaving a radially extending abutment member configured to abut a surfaceat the upper end of the elongate cavity; ii. a lower end axially spacedfrom the upper end and configured to be positionable within the elongatecavity; and iii. a tool receiving aperture extending axially from theupper end; b) a multi-tool configured to pass axially through the toolreceiving aperture, the multi-tool comprising an elongate body having afirst end and a second end axially spaced apart from the first end and afirst hex wrench being pivotally connected to the first end; whereinwhen the lower end of the cap is positioned within the elongate cavitythe abutment member is external the elongate cavity, the tool receivingaperture is accessible to a user and the multi-tool is axiallyinsertable into and removable from the elongate cavity through the toolreceiving aperture.
 2. The apparatus of claim 1, further comprising alower plug positionable to cover an opposing, lower end of the elongatecavity.
 3. The apparatus of claim 2, wherein the lower plug is removablefrom the elongate cavity while the lower end of the cap remains withinthe elongate cavity.
 4. The apparatus of claim 2, wherein the lower plugis positionable at the lower end of the elongate cavity and removablefrom the lower end of the elongate cavity independently from the cap. 5.The apparatus of claim 1, wherein the cap is configured so that when thelower end is positioned within the elongate cavity at least a portion ofthe upper end of the cap remains exposed outside the elongate cavity andforms part of an outer surface of the bicycle headset assembly.
 6. Theapparatus of claim 1, further comprising a tool receiving devicecomprising an upper end, a lower end axially spaced from the upper endand a tool receiving space configured to removably retain themulti-tool, the lower end of the tool receiving device and the toolreceiving space being configured to pass through the tool receivingaperture and into the elongate cavity while the multi-tool is retainedwithin the tool receiving space.
 7. The apparatus of claim 6, whereinthe upper end of the tool receiving device comprises a handle configuredto be grasped by a user, the handle remaining accessible for removingthe tool receiving device when lower end and the tool receiving spaceare received in the tool receiving aperture.
 8. The apparatus of claim7, wherein the handle is fixed relative to the upper end and comprises adevice flange extending laterally outwardly from the upper end of thetool receiving device.
 9. The apparatus of claim 6, wherein themulti-tool is removable from the tool receiving space in a lateraldirection that is orthogonal to the axial direction.
 10. The apparatusof claim 9, wherein the tool receiving device further comprises aconnecting arm extending between the upper and lower end, and whereinthe tool receiving space positioned is disposed axially between theupper and lower end and is at least partially bounded by the connectingarm.
 11. The apparatus of claim 1, wherein the cap is securable to theheadset assembly to load the headset assembly.
 12. The apparatus ofclaim 11, wherein the lower end of the cap comprises threads and isconfigured to threadingly engage an inner surface within the headsetassembly to load the headset assembly.
 13. The apparatus of claim 1,wherein the multi-tool further comprises at least one of: a) a firsttorx wrench pivotally connected to one of the first end and the secondend; and b) a second hex wrench pivotally connected to the second end ofthe multi-tool.
 14. The apparatus of claim 1, wherein the multi-toolcomprises each of the first torx wrench pivotally connected to one ofthe first end and the second end and the second hex wrench pivotallyconnected to the second end of the multi-tool.
 15. The apparatus ofclaim 1, wherein the lower end of the cap comprises a body diameter thatis less than an inner diameter of the elongate cavity and wherein theabutment member comprises a radially extending flange having a flangediameter that is greater than the body diameter and the inner diameterof the elongate cavity.
 16. A bicycle tool storage apparatus configuredto be removably stored inside a cavity within a bicycle headsetassembly, the apparatus comprising: a) a tool receiving devicecomprising an elongate, axially extending body having an upper endcomprising a handle, a lower end spaced axially apart from the upper endand a connecting arm extending therebetween, a tool receiving spacebeing positioned axially between the upper end and the lower end andbeing at least partially bounded by the connecting arm; and b) amulti-tool removably receivable within the tool receiving space, themulti-tool comprising an elongate body extending axially between a firstend and a second end axially spaced apart from the first end, a firsthex wrench being pivotally connected to the first end, wherein themulti-tool is removable from the tool receiving space in a lateraldirection that is orthogonal to the axial direction; the bicycle toolstorage apparatus being configured so that when the multi-tool isreceived within the tool receiving space at least the lower end of thetool receiving device, the tool receiving space and the multi-tool areaxially insertable through a tool receiving aperture at an upper end ofa bicycle headset assembly for storage inside a cavity within thebicycle headset assembly and the handle is accessible to a user toaxially remove the tool receiving device from the cavity.
 17. Theapparatus of claim 16, wherein the handle is fixed relative to the upperend of the tool receiving device.
 18. The apparatus of claim 16, whereinthe multi-tool further comprises at least two of: a) a first torx wrenchpivotally connected to one of the first end and the second end; and b) asecond hex wrench pivotally connected to the second end of themulti-tool.
 19. The apparatus of claim 16, further comprising a cap thatis securable at the upper end of the cavity within the bicycle headsetassembly to load the bicycle headset assembly and having a bodycomprising the tool receiving aperture, whereby the multi-tool passesaxially through the cap when being inserted into the cavity within thebicycle headset assembly.
 20. The apparatus of claim 16, wherein theupper end of the tool receiving device comprises an outwardly extendingdevice flange that overlies an edge of the tool receiving aperture whenthe tool receiving device is disposed within the tool receiving aperturethereby limiting axial insertion of the tool receiving device into thecavity.